全自動高速裱貼機
伺服機
( CF-1300/1450/1650 )
Fully Automatic High-speed Servo Onlay Machine
一、 性能特點
Features
CF型全自動高速裱貼機,機器速度最高每分鐘可達160米(約13000張)/小時。適用于彩印面紙與瓦楞紙(A/B/C//E/G瓦楞紙、二層、三層、四層,五層,七層)、卡紙和灰板紙之間的裱貼。主要針對客戶提出的交貨速度快、生產效率高、節省人工費用的解決方案;在設計上解決產品裱貼的左右對位和前后針位要求,進行了全方位的升級,真正達到電腦智能操控,人機對話,故障提示,使機器在高速運轉的過程中,還能保證準確的定位;主機臺為全伺服電機,使機器更穩定更高速;也保證了對裱后的產品平整、無折皺、板材不翹曲。外觀搭配協調,大小件45#鋼調質處理,消除內應力,經立式加工中心加工而成,保證機壁20年不會變型,機器結構扎實,選用的材質完全符合設計的需要。
Fully automatic high-speed servo Onlay machine CF series, the highest speed can be reached at 13000pcs/hour. It applyto the framed between color printing paper and fluting paper(A\ B \ C \ E \ G fluting\Corrugated \crimp\ paper Double\ triple \four layers and so on)、cardboard、grey board paper。Main solution for customers on fast delivery、efficientproduction、save labor cost。In design, it solves the requirements of eudipleuralcounterpoint& before and afterneedle position, achieve the computer intelligent control after a full range upgrades, grantee the accurate positioningin the process of high-speed operation;host for the servo motor, make the machine more stable and high speed;alsoensure the products surface smooth、no fold、no bow warping after framed。Steel 45# treatment, eliminate theinternal stress, ensure the machine keep 20years. All the material is completely accords with the design requires。
二、 機臺詳述
The machine in detail
A. 全自動智能電控系統
整機高速自動化運動控制器與PLC配合控制,彩色觸摸屏人機對話,故障提示操控。整機自動調版定位,利用伺服電機,可于觸摸屏上輸入紙張大小,電腦自動調節整紙齊紙座檔位、面紙走紙過道檔位、底紙出紙檔位;進口滑軌絲桿使定位順滑精準;壓床部也配有電調版,點動調節前后檔位。這樣在換版時可根據自身產品的尺寸隨意調整,功能完善、節能省時、操作簡便、適應性強。
A. Fully automatic intelligent electronic control system
high speed motion controller with PLC control automation, color touch-screen with failure warning. Automatic electricorientation, use servo motor, input paper size on touch-screen, automatic adjust paper position while running and output isavailable. Import slide rail screw make the orientation accurate. Press part with electric control and inching gear before andafter adjustment. The size can be adjusted freely while change mould, It has the characteristic of perfect Functional, savingtime, easy operation, strong adap
B. 飛達送紙座
自主研發專利產品:飛達送紙器,以高端印刷機用飛達頭設計理念,加強型送紙裝置,四吸四送,吸紙準確、送紙平滑順暢。配備龍門架式外置型預堆紙平臺,為預備裝紙留出空間和時間,安全可靠。完全滿足高效運轉的使用要求(可選配前吸式飛達送紙系統,另加2萬)。
B. FEIDA paper holder
Self-developed patent product: Feida paper sending tool, high-end printing machine with Feida head design concept,enhanced feeding setting, four in four send, paper in accurately and paper sending smoothly. Been set a paper platform toload paper and save time, safe and reliable. Fully meet the requirements of the use of efficient operation.(You can choose the front inhale Feida to send paper ,and add the extra charge 20,000 RMB.)
C. 底紙走紙部
采用伺服馬達驅動吸風皮帶走紙,分別對應A/B/C//E/G瓦楞紙、二層、三層、四層,五層,七層及卡紙、灰板底紙均適用,輸送順暢準確;加強式互壓吸風設計,最厚可送1100g底紙。
C. The bottom paper stocks
Driven by servo motor suction belt paper, corresponding to A\ B \ C \ E \ G fluting\Corrugated \crimp\ paper Double \ triple\four layers and so on layer corrugated paper, cardboard and grey board paper is applicable, output smoothly;strengthening press suction design, the thickest paper at 1100g.
D.傳動系統
以進口時規皮帶替代傳統齒輪鏈條傳動,解決因金屬鏈條磨損而造成面底紙貼合不準的問題;從而保證前后貼合誤差控制在±1.5mm以內,實現完美裱貼。
D. Drive System
The replacement of traditional gear chain with imported timing belt in transmission, solve the problem that the bottompaper can't fit in which is caused by the chain abrasion. Control the tolerance in ±1.5mm.
E.膠水涂布組裝部
為了高速運轉中,均勻上膠,并保證不飛膠、不脫膠,星鋒智能設計的膠水涂布組裝部,以特制的上膠輥筒配合阻膠裝置,有效解決涂布甩膠、飛膠問題。全自動膠水補充裝置,配合膠水流失回收循環,避免膠水浪費。依產品要求,可調整膠水厚度控制輪,配合上膠輥,節省膠水消耗。此設計保證產品的硬挺度和無脫膠現象。
E. Glue coating
for high-speed operation, uniform coating and make sure far away from debonding. The glue coating which is designed by XINGFENG Intelligent, a special glue roller with resistance glue device was used to avoid. Glue saving by automatic gluesupply,with loss of glue recycling. According to the requirements, glue thickness can be controlled. This design ensure the softnessand keep debonding away.
面紙輸送部:采用上下兩個電眼比對,利用左右伺服做補償定位,從而保證前后貼合誤差控制在±1.5mm以內,實現完美裱貼。
Paper conveying department: adopt the up and down electric eye comparison, and use the left and right servo to make compensation positioning, so as to ensure the front and rear fitting error control within ±1.5mm, to achieve perfect mounting.
一、 整機主要電氣元件配置
Main Electrical Configurations
四、主要技術參數
Main Technical Parameter
注:因產品不斷改進,技術配置、數據會有所變化,以操作說明書為準.
Note: due to the continuous improvement of products, the technical configuration and data will change, and the operation manual shall prevail.
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